Construct custom, commercial-grade window screens with long-lasting structural strength. Made in the USA from premium roll-formed aluminum, these durable frame bars provide a rigid, square foundation for building new window screens or replacing bent, damaged frames.
Designed to withstand daily weather exposure, wind pressure, and screen mesh tension without warping or twisting, each frame rail features a precision roll-formed spline channel engineered to grip vinyl, rubber, or foam splines securely. Available in standard and heavy-duty thickness profiles across six durable factory-painted and bare finishes.
Key Features & Benefits
Made in the USA Quality: Precision roll-formed from high-grade aluminum for consistent channel dimensions, smooth edges, and reliable long-term durability.
Two Heavy-Duty Thickness Profiles: Choose standard .019″ wall thickness for everyday residential window screens, or heavy-duty .024″ wall thickness (with a 1″ wide face) for extra rigidity on large screen openings.
Precision Spline Channels: Engineered with exact channel widths (0.120″ on 5/16″ and 3/8″ frame profiles; 0.145″ on 7/16″ frame profiles) to ensure optimal spline compression and screen tension.
Durable Weather-Resistant Finishes: Factory-applied color finishes resist chipping, peeling, fading, and corrosion under harsh outdoor sunlight and weather.
Convenient 10-Pack Value: Bundled in 10-piece contractor packs—providing plenty of material to build multiple screens while reducing scrap waste and shipping costs.
Product Specifications
| Feature | Specification |
| Material / Construction | Roll-Formed High-Grade Aluminum (Made in USA) |
| Standard Frame Thickness | .019″ Wall Thickness |
| Premium Frame Thickness | .024″ Wall Thickness (1″ Wide Face Profile) |
| Spline Channel Widths | 0.120″ (5/16″ x 3/4″, 5/16″ x 1″, 3/8″ x 3/4″)
0.145″ (7/16″ x 3/4″, 7/16″ x 1″) |
| Package Quantity | 10 Frame Bars per Pack |
| Available Lengths | 48″, 60″, 72″, and 96″ |
| Available Finishes | White, Black, Tan, Champagne, Bronze, & Mill Finish (Uncoated) |
| Compatibility | Standard miter/square corner keys, crossbar clips, and roll-in splines |
Available Color Finishes
Match your home’s trim or window casing with 6 versatile finish options:
White: Crisp, bright factory finish ideal for vinyl and painted white window casings.
Black: Modern dark finish popular for architectural and high-visibility screen builds.
Tan: Neutral earth tone that pairs seamlessly with beige, almond, or stone exterior trim.
Champagne: Subtle metallic bronze/tan hue for anodized or specialty window frames.
Bronze: Rich dark brown finish that matches dark bronze aluminum and wood window frames.
Mill Finish: Natural uncoated aluminum finish—great for budget replacement projects or custom painting.
Profile & Spline Sizing Guide
To choose the correct spline for your frame size:
0.120″ Spline Channel (5/16″ x 3/4″, 5/16″ x 1″, & 3/8″ x 3/4″ Frames):
0.145″ Spline Channel (7/16″ x 3/4″ & 7/16″ x 1″ Frames):
Frequently Asked Questions
How many complete window screens can I build with a 10-pack?
Depending on the size of your windows, a 10-pack typically provides enough frame stock to build 2 to 5 complete window screens (each screen requires 2 vertical rails and 2 horizontal rails).
Can I cut these roll-formed frame bars with standard hand tools?
Yes. Roll-formed aluminum frame bars cut easily using a standard hacksaw with a fine-tooth blade or a miter saw equipped with a non-ferrous metal cutting blade.
